solutions

The application scope of high-efficiency filters mainly covers industries such as electronics, semiconductors, precision machinery, pharmaceuticals, hospitals, and food, where there is a high demand for cleanliness in medical, civilian or industrial clean areas. Since high-efficiency filters are generally used as the final stage of filtration, they have the strictest requirements. Of course, additional "attention" is needed. Firstly, we need to remind customers that to extend the service life of high-efficiency filters, the most fundamental and simplest method is to keep the dust outside the pre-filter. That is to say, ensure that the air flow that the high-efficiency filter comes into contact with is the air that has been filtered by the pre-filter, the coarse filter, and the medium filter. At this time, the air should meet the standard of 99.95% for smaller dust particles and lower pollution. It should be noted here that replacing the pre-filter generally does not require production suspension or the cessation of other normal work plans and arrangements. After installation, it can ensure the normal operation of the air conditioning fresh air equipment. Therefore, experienced customers will focus their attention on the pre-filter. For clean rooms of 10,000 and 100,000 grades or operating rooms in highly clean areas, the pre-filter can be selected as F8 filtration (colorimetric method 95%). In this way, the service life of the end high-efficiency filter can generally reach 5 years. In foreign projects and domestic new projects, F8 filtration is the most common pre-filter in non-uniform flow clean rooms. For clean rooms of 100 and 10 grades or higher in chip factories, the common efficiency level of the pre-filter is H10 (MPPS 85%). Many new projects simply choose HEPA (filtering efficiency ≥ 99.97% for 0.37m particles). In the past design of clean room air conditioning systems in China, the common configuration of filters was: coarse → medium → high-efficiency. At that time, the service life of the end high-efficiency filter was only 1-3 years, and the worst was only a few months. It can be seen that the efficiency of the pre-filter determines the service life of the end filter. In some cases, the regulations for the use of high-efficiency filters are not due to the consideration of resistance, but other factors. If there is hydrofluoric acid in the factory and the workshop air conditioning is not a fresh air system, the glass fiber filter paper of the high-efficiency filter will be corroded by the return air. For safety, efficient filters must be replaced regularly. Currently, some tertiary grade A hospitals and pharmaceutical factories in China will actively replace high-efficiency filters after the rainy season each year. The main purpose is to prevent any possible mold contamination on the filter. Some tertiary grade A hospitals, pharmaceutical factories, biological laboratories, and laboratories dealing with dangerous substances in some countries will use new high-efficiency filters before conducting a new important project to ensure safety and reliability.

FFU The full English name is (Fan Filter Unit), and the professional Chinese term is "Fan Filter Unit (Unit)". The FFU can be modularly connected and used. The FFU is widely applied in clean rooms, clean workstations, clean production lines, assembled clean rooms, and local 100-level applications. The FFU is equipped with two levels of filtration nets: primary and high-efficiency. The fan sucks in air from the top of the FFU and passes it through the primary and high-efficiency filters for filtration. The filtered clean air is uniformly and steadily discharged at a wind speed of 0.45M/S ± 20% throughout the entire outflow surface. It is suitable for obtaining high-level clean environments in various environments. It provides high-quality clean air for clean rooms of different sizes and different cleanliness levels, micro-environments. In new clean rooms, clean factory renovations, and refurbishments, it can increase cleanliness levels, reduce noise and vibration, and also significantly reduce costs. Installation and maintenance are convenient, making it an ideal component for clean environments. Large-scale use provides a clean environment, mostly used for 100-level or higher levels. Generally, the floor form is a raised floor, with return air ducts, and the surrounding area of this level must also ensure a lower-level cleanliness. The cost is relatively high. Layered flow hood The layered flow hood is an air purification device that can provide a local high-cleanliness environment. It is mainly composed of a box, fan, primary air filter, damping layer, lamps, etc. The outer shell is spray-painted. This product can be hung or supported on the ground, with a compact structure and convenient use. It can be used alone or connected in series to form a strip-shaped clean area. The layered flow hood uses the air to pass through the high-efficiency filter at a certain wind speed to form a uniform flow layer, ensuring that the clean air in the working area flows vertically and in a single direction, thus ensuring that the working area reaches the required high cleanliness. The clean layered flow hood has two installation methods: internal fan installation and external fan connection. There are hanging type and floor-standing bracket type. The layered flow hood uses the air to pass through the fan at a certain pressure and then through the high-efficiency air filter by the damping layer to equalize the pressure, sending the clean air in a vertical laminar flow type airflow into the working area. Thus, it ensures that the working area reaches the required high cleanliness. Compared with clean rooms, layered flow hoods have the advantages of lower investment, faster effect, lower requirements for factory foundation construction, convenient installation, and energy saving. Currently, they are widely used in precision machinery, electronics, pharmaceuticals, food, fine chemicals, etc. The structure is more complex than FFU and is a local purification device. The requirements for the usage environment conditions are relatively low, used to provide a relatively high cleanliness level, suitable for renovation projects, and overall requirements are not very high. It is only a project that meets local requirements. It can be used alone or be connected in parallel on a large scale.

A customer from Germany ordered 10 sets of non-wrinkle filters. The product size was quite large and the shipping required wooden boxes. Due to the excessive size of the packaging, customs procedures needed to be completed locally and then the goods would be delivered to the designated place by the logistics vehicle. During this process, due to incomplete tracking of the logistics information, the customer mistakenly believed that we had not shipped the goods and applied for a refund. After numerous patient communications, tracking of the goods' whereabouts, and constant attention to the shipping status of the goods, along with sending the shipping packaging and real videos and materials from our factory, the customer's doubts were alleviated. When the customer received the goods, they immediately sent a compliment message, stating that our products exceeded their expectations and our service was very satisfactory. After the trial use, he and his friends would cooperate with me and gained his complete trust.